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A tidy prosthetics workshop bench showing the stages of making a leg from left to right: a white plaster cast, a smoothed plaster model, a clear plastic test socket, and a finished laminated socket on a pylon with a foot. Product photograph. No people. Photograph taken in Karachi, Pakistan, in a clean, modern, well lit private prosthetics clinic with white walls, a polished tiled floor and tidy steel and laminate furniture. Any person shown is Pakistani and well dressed, with the face out of frame. Natural daylight, realistic colours, documentary style. No text, no signage, no logos, no watermarks. 4:3 aspect ratio.
No surprises. Every visit explained in advance.

How an artificial leg is made, step by step

Most families come to us never having seen an artificial leg being made. Not knowing what happens next is a worry of its own. This section sets out each stage, how long it takes, and what is expected of you.

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7+ yrsProsthetist experience
Written and reviewed by Ummad Shafique Mughal, Consultant Orthotist and Prosthetist. Last reviewed September 2026.

How is an artificial leg made?

First the prosthetist assesses the stump and your health. A plaster cast or scan captures the stump shape, and a model is made and refined from it. A clear test socket is tried on and corrected. The final socket is then built and joined to the knee, pylon and foot, aligned while you walk, and finished. Gait training and follow up visits complete the process.

Visits

How many visits, and how long each takes

Typical visits for a first artificial leg
VisitWhat happensTime in clinicBelow kneeAbove knee
1Free assessment, and the cast if you are ready1 to 1.5 hoursDay 1Day 1
2Test socket fitting and corrections1 to 1.5 hoursDay 4 to 6Day 5 to 7
3Second test socket, if needed1 hourRarelyOften
4Alignment and first walking between the bars1.5 to 2 hoursDay 10 to 14Day 14 to 20
5Delivery of the finished leg, and training begins1.5 hoursDay 14 to 21Day 21 to 28
6 onwardTraining sessions and follow up45 minutes each6 to 10 sessions12 to 20 sessions

Patients travelling from outside Karachi can have visits 1 to 5 grouped into five to seven working days. Tell us when you book.

Your part

What we need from you

A leg is made by two people: the one who builds it and the one who wears it. The best results come when the wearer does four things.

  • Say what you feel. During fitting, tell us exactly where it presses, even if it seems small. We cannot feel it for you.
  • Do the exercises. Ten minutes twice a day between visits is worth more than an expensive knee.
  • Keep the appointments. A test socket is made for the stump as it is this week. Delay changes the stump.
  • Bring someone. A family member who sees the training can help at home, and remembers what you forget.
A prosthetist in a plain collared shirt, seen from behind, kneeling to mark a clear test socket with a pen while a seated patient in a neat shalwar kameez points with one finger to a spot on the socket, photographed so that both faces are out of frame. Photograph taken in Karachi, Pakistan, in a clean, modern, well lit private prosthetics clinic with white walls, a polished tiled floor and tidy steel and laminate furniture. Any person shown is Pakistani and well dressed, with the face out of frame. Natural daylight, realistic colours, documentary style. No text, no signage, no logos, no watermarks. 4:3 aspect ratio.
Tell us exactly where it presses. We cannot feel it for you.
Questions

Questions about the process

Ask your own question on WhatsApp

How long does the whole process take?

For a healed stump, two to three weeks for a below knee leg and three to four weeks for an above knee leg, followed by several weeks of training. Hip level legs and legs for both sides take longer.

Does any part of it hurt?

No stage should hurt. Casting feels warm and snug. A test socket may feel tight in places, and you tell us so that we can correct it. Muscles may ache after early training, as they would after any new exercise.

Can the visits be done in one week?

For below knee legs, usually yes, with one return visit a few weeks later. Tell us at booking that you are travelling, so workshop time is reserved for you.

Do I pay everything at the start?

No. You receive a written quotation after the assessment. An advance is taken when you confirm the order, and the balance is due at delivery. The assessment itself is free.

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Tell us the amputation level and the city. We reply with honest guidance and a price range, on the phone or on WhatsApp, at any hour.

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